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Jianjie organic binder for iron ore pellets
Jianjie organic binder for iron ore pellets

Binders for Metal Powder Briquette (Manganese, Chrome, Nickel, Iron Ore Fines)

Jianjie binder for metal powder briquette solutions are engineered to turn metal fines and metal waste into high-strength, high-value briquettes. Our binders support a wide range of materials—including manganese briquettes, chrome briquettes, magnesite briquettes, iron ore briquettes, silicon carbide, and other metal recycling applications—helping plants reduce waste, recover valuable minerals, and improve furnace efficiency.

Let’s achieve higher yield, stronger briquette integrity, and lower production cost with Jianjie’s industrial binder technology.

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Minta Sampel

Berbagai Aplikasi

Suitable for cold-press briquetting of a wide range of metallurgical powders, including:

  • Manganese ore fines
  • Chrome ore fines
  • Nickel ore powder
  • Magnesite ore fines
  • Iron ore fines / iron concentrate
  • Silicon-manganese ore powder
  • Silicon carbide
fired iron ore pellets

Advantages of Jianjie Binders for Metal Mineral Powder Briquette (Manganese, Chrome, Nickel, Iron Ore, etc.)

Flexible Dosage (0.5%–5%) to Fit Your Production Needs
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  • Provides strong adhesion and improves the qualification rate of good briquettes, ensuring uniform, durable briquettes suitable for handling, transport, and reuse.
High Strength. High Shaping Efficiency. High Stability.
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  • Produces briquettes with excellent mechanical strength and a shaping rate above 98%, ensuring:
  • Extremely low pulverization rate
  • Reduced return material
  • Smoother production and higher output
Boost Furnace Performance
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  • Stronger, more stable briquettes support higher furnace feed ratio, improving reduction efficiency and delivering better metallurgical results.
Low Additive Impact on Metal Grade
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  • The binder introduces minimal impurities, keeping metal content high and ensuring your briquettes meet strict smelting and processing requirements.
Consistent Quality Across Multiple Materials
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  • Optimized formulation ensures reliable binding for manganese, chrome, nickel, and other mineral powders—making it a versatile solution for multi-ore operations.

Real Case of Jianjie Binder for Metal Powder Briquettes

Bahan baku

Mined chromite powder
Main composition: Cr₂O₃: 40–55%, TFe unknown, SiO₂: 1–10%, Al₂O₃: 5–20%.

Peralatan yang Digunakan

Roller press briquetting machine

Briquettes Application

The finished briquettes are used in a submerged arc furnace

Kebutuhan Pelanggan

  • Wet pellet strength: must withstand 2 drops from 1.5 meters;
  • Dry pellet strength: ≥800 N after drying.

Solusi Jianjie

Tailored binder with 4% dosage

Hasil

With 4% Jianjie binder, the chromite briquettes demonstrated strong wet and dry compressive strength, and maintained high integrity after roasting, meeting the customer’s requirements.

2 Drops from 1.5m

Uji jatuh

212.4 N

Wet compressive strength

1,106.75 N

Dry compressive strength

1,817.95 N

Roasted compressive strength (Roasted at 1,100°C for 0.5 hours)

Spesifikasi dan Instruksi

Standar Eksekutif: Q/DJSY 001-2025

PropertiNilai
PenampilanBubuk cairan
Kehalusan: (250μm) (%)≥90.0
Kelembaban (%)≤12.0
Viskositas (mPa-s)≥10
pH7.0-12.0
Kepadatan Massal (g/L)1000±300
Pengemasan

Tersedia dalam tas anyaman 25kg atau tas jumbo 1000kg, yang dirancang untuk penanganan yang aman dan penyimpanan yang nyaman.

Penyimpanan

Untuk hasil terbaik, simpan pengikat Jianjie di tempat yang sejuk, kering, dan berventilasi baik. Jaga agar tas tetap tinggi di atas palet atau bantal tahan lembab, dan hindari paparan sinar matahari langsung atau hujan.

Pengiriman

Pilihan transportasi yang fleksibel tersedia, termasuk udara, jalan raya, kereta api, dan laut, untuk memenuhi kebutuhan spesifik Anda.

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manganese briquettes solution, manganese metal powder, providing briquetting solutions and technical supports
Image showing "Magnesium Briquettes" text with "mg" (magnesium symbol) written in a powdery substance, and the Jianjie Group logo.

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