{"id":15082,"date":"2025-09-12T05:58:11","date_gmt":"2025-09-12T05:58:11","guid":{"rendered":"https:\/\/jda.jhy.mybluehost.me\/?p=15082"},"modified":"2026-03-24T01:22:57","modified_gmt":"2026-03-24T01:22:57","slug":"why-binder-ratio-are-critical-for-efficient-briquetting-and-pelletizing","status":"publish","type":"post","link":"https:\/\/www.jianjiebinder.com\/ar\/why-binder-ratio-are-critical-for-efficient-briquetting-and-pelletizing\/","title":{"rendered":"Why Binder Ratio are Critical for Efficient Briquetting and Pelletizing"},"content":{"rendered":"<nav class=\"wp-block-stackable-table-of-contents stk-block-table-of-contents stk-block stk-e1db7fc stk-block-background\" data-block-id=\"e1db7fc\"><style>.stk-e1db7fc .stk-table-of-contents__title{font-size:var(--stk--preset--font-size--bbe-title-3, 36px) !important;}.stk-e1db7fc {background-color:#f1f5f9 !important;}.stk-e1db7fc:before{background-color:#f1f5f9 !important;}@media screen and (max-width: 1023px){.stk-e1db7fc .stk-table-of-contents__title{font-size:var(--stk--preset--font-size--bbe-title-3, 36px) !important;}}<\/style><p class=\"stk-table-of-contents__title\">\u062c\u062f\u0648\u0644 \u0627\u0644\u0645\u062d\u062a\u0648\u064a\u0627\u062a<\/p><ul class=\"stk-table-of-contents__table\"><li><a href=\"#strong-span-style-color-000000-class-stk-highlight-parameters-shaping-binder-ratio-in-briquetting-and-pelletizing-span-strong\">Parameters Shaping&nbsp;Binder Ratio&nbsp;in&nbsp;Briquetting&nbsp;and&nbsp;Pelletizing<\/a><\/li><li><a href=\"#consequences-of-misapplied-binder-ratio-in-agglomeration\">Consequences of Misapplied\u00a0Binder Ratio\u00a0in\u00a0Agglomeration<\/a><\/li><li><a href=\"#from-lab-to-production-jianjies-scientific-approach-to-binder-ratio\">From Lab to Production: Jianjie&#8217;s Scientific Approach to\u00a0Binder Ratio<\/a><\/li><li><a href=\"#optimized-binder-ratio-guidelines-by-jianjie-for-diverse-applications\">Optimized\u00a0Binder Ratio\u00a0Guidelines by Jianjie for Diverse Applications<\/a><\/li><li><a href=\"#conclusion\">\u0627\u0644\u062e\u0627\u062a\u0645\u0629<\/a><\/li><\/ul><\/nav>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">\u0641\u064a&nbsp;<a href=\"https:\/\/www.jianjiebinder.com\/ar\/cold-briquetting-the-definition-production-process-and-more\/\" target=\"_blank\" rel=\"noreferrer noopener\">\u0627\u0644\u0642\u0648\u0627\u0644\u0628<\/a>,&nbsp;<a href=\"https:\/\/www.jianjiebinder.com\/ar\/iron-ore-pelletizing-what-is-the-production-process-of-iron-ore-pellets\/\" target=\"_blank\" rel=\"noreferrer noopener\">\u0627\u0644\u062a\u0643\u0648\u064a\u0631<\/a>&nbsp;and other metallurgical&nbsp;agglomeration&nbsp;processes, binders are more than just a \u201cglue.\u201d They play a vital role in product quality, production efficiency, and cost control. The proper&nbsp;binder ratio, such as in&nbsp;iron ore pellet&nbsp;binder applications or as a&nbsp;briquette&nbsp;binder, determining&nbsp;the strength, stability, and metallurgical performance of briquettes or pellets. Improper ratios, on the other hand, can lead to high breakage rates, increased ash content, and even production interruptions.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\" data-block-type=\"core\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"767\" src=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Briquettes-vs-Pellets.jpg\" alt=\"Briquettes-vs-Pellets\" class=\"wp-image-19111\" style=\"width:500px\" srcset=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Briquettes-vs-Pellets.jpg 1024w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Briquettes-vs-Pellets-300x225.jpg 300w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Briquettes-vs-Pellets-768x575.jpg 768w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Briquettes-vs-Pellets-16x12.jpg 16w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">This article will highlight the importance of&nbsp;industrial binder ratios, explain how to identify the right proportion based on different raw materials and process conditions, and share Jianjie&#8217;s recommended binder ratios from practical applications.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><\/p>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-41b2d73\" id=\"strong-span-style-color-000000-class-stk-highlight-parameters-shaping-binder-ratio-in-briquetting-and-pelletizing-span-strong\" data-block-id=\"41b2d73\"><h2 class=\"stk-block-heading__text\"><strong><span style=\"color: #000000;\" class=\"stk-highlight\">Parameters Shaping&nbsp;Binder Ratio&nbsp;in&nbsp;Briquetting&nbsp;and&nbsp;Pelletizing<\/span><\/strong><\/h2><\/div>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Binder ratio&nbsp;are never one-size-fits-all&nbsp;in&nbsp;agglomeration&nbsp;processes. The right dosage depends on a careful balance between material properties, production conditions, and performance requirements. Let&#8217;s look at some key factors through real-world scenarios and data.<\/span><\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Raw Material Characteristics<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">In&nbsp;a&nbsp;steel plant&nbsp;recycling,&nbsp;EAF dust with particle sizes&nbsp;are mostly below 75 \u00b5m. Since&nbsp;finer particles have a higher&nbsp;surface area, they demand more binder to achieve sufficient bonding. Research from&nbsp;the Journal of Sustainable Metallurgy (2021) shows that reducing particle size from 150 \u00b5m to 75 \u00b5m can increase&nbsp;industrial&nbsp;binder&nbsp;demand by up to 20%. For mill scale, which has coarser particles, the ratio can be lower, usually 2\u20133%&nbsp;briquette binder&nbsp;by weight, while ultra-fine dust may need 4\u20135% to maintain strength.<\/span><\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Moisture Content and Drying Conditions<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Consider a coal briquette producer operating in a humid environment. If the raw coal fines already contain a notable amount of moisture, the binder behaves differently compared to a dry setting. Industrial experience and trials have shown that even small changes in moisture can noticeably affect compressive strength, making precise water control critical when setting binder ratios. In practice, when the moisture content exceeds about 13%, cold briquetting becomes very difficult and the binder cannot function effectively, making raw material pre-treatment necessary.&nbsp;<\/span><\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>End-Use Performance Requirements<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\"><strong><a href=\"https:\/\/www.jianjiebinder.com\/ar\/briquetting-dri-fines-how-does-it-help-steel-production\/\" target=\"_blank\" rel=\"noreferrer noopener\">RHF dezincification briquettes<\/a>:&nbsp;<\/strong>Must withstand rapid high-temperature conditions. Binder content is often adjusted slightly to enhance thermal stability during RHF operations.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\"><strong>Household coal briquettes:<\/strong>&nbsp;Mainly require steady combustion, where binder selection ensures consistent burning performance.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\"><strong>Excessive binder addition:<\/strong>&nbsp;May increase ash content, thereby lowering the calorific value of the briquettes.<\/span><\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Equipment and Pressure Conditions<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">In the&nbsp;cold briquetting&nbsp;process, the type of equipment and&nbsp;briquetting&nbsp;pressure conditions directly affect the binder dosage. High-pressure briquetting machines can achieve higher particle density, which generally allows for a reduction in binder addition. Under low-pressure forming conditions, however, a higher binder proportion is required to ensure sufficient strength. Adjusting the binder ratio flexibly according to different briquetting press conditions not only guarantees briquette strength but also helps reduce overall binder consumption.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"consequences-of-misapplied-binder-ratio-in-agglomeration\" data-block-type=\"core\"><strong>Consequences of Misapplied&nbsp;Binder Ratio&nbsp;in&nbsp;Agglomeration<\/strong><\/h2>\n\n\n\n<p data-block-type=\"core\">When&nbsp;industrial&nbsp;binder ratios&nbsp;are misapplied\u2014either excessively or insufficiently\u2014the consequences can go beyond simple inconvenience. Let&#8217;s explore these issues with concrete examples and research-backed data.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Excess Binder<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\">Higher production cost and ash content<br>Using excess&nbsp;industrial&nbsp;binder&nbsp;often results in increased ash formation. For example, studies on&nbsp;inorganic binder&nbsp;like bentonite show that while they enhance briquette strength through silicate bonding mechanisms, they also elevate silica and&nbsp;ash content, which can diminish metallurgical reducibility and increase downstream energy consumption&nbsp;(Accroding to&nbsp;<a href=\"https:\/\/www.ispatguru.com\/briquetting-process-and-use-of-binders\/1000\/?utm_source=chatgpt.com\" rel=\"nofollow noopener\" target=\"_blank\">IspatGuru<\/a>.)&nbsp;<\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Mechanical weakness due to binder aggregation<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\">Optical microscopy studies reveal that high binder concentrations tend to form aggregated clusters rather than a uniform dispersion. These aggregated binders impair mechanical integrity, reducing compressive strength of briquettes.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Insufficient Binder<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\">Poor strength and high breakage rates<br>Research on charcoal briquettes indicates a clear correlation between low binder ratios and structural fragility. Briquettes with minimal binder content display noticeably lower compressive strengths\u2014just 0.12 N\/mm\u00b2\u2014whereas higher ratios yield significantly improved durability.&nbsp;(Accroding to&nbsp;<a href=\"https:\/\/www.researchgate.net\/publication\/378100117_EFFECT_OF_PRESSURE_AND_BINDER_RATIO_ON_THE_DURABILITY_OF_CHARCOAL_BRIQUETTE?utm_source=chatgpt.com\" rel=\"nofollow noopener\" target=\"_blank\">ResearchGate<\/a>)<\/p>\n\n\n\n<p data-block-type=\"core\"><strong>Compromised combustion and densification<\/strong><br>When&nbsp;binders&nbsp;are inadequately applied, briquette porosity remains high, weakening particle bonds and reducing density. This leads to higher rates of disintegration under thermal or mechanical stress.<\/p>\n\n\n\n<p data-block-type=\"core\">In&nbsp;industrial agglomeration, such as agglomerating&nbsp;steel mill dust&nbsp;or EAF dust, excessive&nbsp;industrial&nbsp;binder&nbsp;content may raise production costs and introduce ash-related inefficiencies. Conversely, insufficient binder often leads to high fines generation\u2014posing challenges during material handling and compromising furnace feed quality .<\/p>\n\n\n\n<p data-block-type=\"core\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"from-lab-to-production-jianjies-scientific-approach-to-binder-ratio\" data-block-type=\"core\"><strong><span style=\"color: #131720;\" class=\"stk-highlight\">From Lab to Production: Jianjie&#8217;s Scientific Approach to&nbsp;Binder Ratio<\/span><\/strong><\/h2>\n\n\n\n<p data-block-type=\"core\">At Jianjie, we believe that the key to high-performance briquettes and pellets lies in scientifically determined binder ratios. Our approach integrates three essential steps:<\/p>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong><span style=\"color: #131720;\" class=\"stk-highlight\">Laboratory Testing<\/span><\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #000000;\" class=\"stk-highlight\">We conduct comprehensive laboratory evaluations to determine suitable&nbsp;binder ratio&nbsp;before scaling up to production. These tests include:<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong><span style=\"color: #131720;\" class=\"stk-highlight\">Compressive Strength Test<\/span>&nbsp;<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">assessing the briquettes&#8217; ability to withstand static pressure during handling and storage.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong>\u0627\u062e\u062a\u0628\u0627\u0631 \u0627\u0644\u0633\u0642\u0648\u0637&nbsp;<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Measuring&nbsp;briquettes&nbsp;or&nbsp;pellets&nbsp;resistance to impact and breakage during transport.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong>Reduction Index (RI)<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">evaluating the reducibility of&nbsp;briquettes&nbsp;or&nbsp;pellets&nbsp;in simulated furnace conditions.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong>Reduction Degradation Index (RDI)&nbsp;<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">determining how much the&nbsp;briquettes&nbsp;disintegrate during reduction.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong>Swelling Index<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">monitoring expansion behavior during reduction, which can affect furnace permeability.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong>Porosity Analysis<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">analyzing pore structure and distribution, directly influencing gas permeability and reduction kinetics.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #000000;\" class=\"stk-highlight\">By combining these tests, we establish reliable&nbsp;binder ratio&nbsp;ranges that balance mechanical strength, reduction performance, and operational efficiency.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\" data-block-type=\"core\"><img loading=\"lazy\" decoding=\"async\" width=\"901\" height=\"506\" src=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Testing-Strength-of-Phosphorus-Briquettes.png\" alt=\"Strength test of briquettes\" class=\"wp-image-19047\" style=\"width:500px\" srcset=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Testing-Strength-of-Phosphorus-Briquettes.png 901w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Testing-Strength-of-Phosphorus-Briquettes-300x168.png 300w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Testing-Strength-of-Phosphorus-Briquettes-768x431.png 768w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/Testing-Strength-of-Phosphorus-Briquettes-18x10.png 18w\" sizes=\"auto, (max-width: 901px) 100vw, 901px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\" data-block-type=\"core\"><strong>Optimized Solutions&nbsp;<\/strong><\/h4>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #040404;\" class=\"stk-highlight\">By combining the&nbsp;<a href=\"https:\/\/www.jianjiebinder.com\/ar\/full-guide-on-jianjie-binder-selections-for-briquetting-and-pelletizing\/\" target=\"_blank\" rel=\"noreferrer noopener\">right binder type<\/a>&nbsp;with raw material properties and process conditions, Jianjie&#8217;s technical team provides on-site services to analyze actual production needs. We develop customized&nbsp;binder&nbsp;ratio plans and solve binder proportioning challenges directly at the client&#8217;s facility, ensuring stable briquetting or pelletizing performance.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large is-resized\" data-block-type=\"core\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials-1024x768.jpg\" alt=\"\u0627\u0644\u062f\u0639\u0645 \u0627\u0644\u0641\u0646\u064a \u0641\u064a \u0627\u0644\u0645\u0648\u0642\u0639 \u0645\u0646 \u062c\u064a\u0627\u0646\u062c\u064a\" class=\"wp-image-18926\" style=\"width:500px\" srcset=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials-1024x768.jpg 1024w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials-300x225.jpg 300w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials-768x576.jpg 768w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials-16x12.jpg 16w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/12\/checking-out-the-raw-materials.jpg 1182w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #040404;\" class=\"stk-highlight\">&nbsp;Thanks to this systematic method, Jianjie binders enable our customers to:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\" data-block-type=\"core\">\n<li data-block-type=\"core\"><strong>High strength with low dosage<\/strong><\/li>\n\n\n\n<li data-block-type=\"core\"><strong>Patented technology<\/strong><\/li>\n\n\n\n<li data-block-type=\"core\"><strong>\u0635\u062f\u064a\u0642\u0629 \u0644\u0644\u0628\u064a\u0626\u0629<\/strong><\/li>\n\n\n\n<li data-block-type=\"core\"><strong>Suitable for multiple agglomeration&nbsp;applications<\/strong><\/li>\n\n\n\n<li data-block-type=\"core\"><strong>Improve&nbsp;agglomerate products&nbsp;quality<\/strong><\/li>\n\n\n\n<li data-block-type=\"core\"><strong>Customized formulation according to your real&nbsp;situations<\/strong><\/li>\n<\/ul>\n\n\n\n<p data-block-type=\"core\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"optimized-binder-ratio-guidelines-by-jianjie-for-diverse-applications\" data-block-type=\"core\"><strong>Optimized&nbsp;Binder Ratio&nbsp;Guidelines by Jianjie for Diverse Applications<\/strong><\/h2>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #000000;\" class=\"stk-highlight\">Based on extensive application experience, Jianjie suggests the following typical binder ratios as a reference for different raw materials. The actual dosage may vary depending on particle size, surface area, and moisture content of the material.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong><a href=\"https:\/\/www.jianjiebinder.com\/ar\/cao-resistance-dedusting-ash-briquetting-binder\/\" target=\"_blank\" rel=\"noreferrer noopener\">Anti-oxidation C<\/a><span style=\"color: #131720;\" class=\"stk-highlight\"><a href=\"https:\/\/www.jianjiebinder.com\/ar\/cao-resistance-dedusting-ash-briquetting-binder\/\" target=\"_blank\" rel=\"noreferrer noopener\">a-based Binder&nbsp;<\/a>for Steel Dust Briquettes<\/span><\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #010101;\" class=\"stk-highlight\">Dry addition; binder-to-material ratio: 100:3. Adjust according to particle size and surface area.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong><a href=\"https:\/\/www.jianjiebinder.com\/ar\/metallurgical-mineral-powder-binder\/\" target=\"_blank\" rel=\"noreferrer noopener\">Mineral Powder Briquette Binder<\/a><\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #010101;\" class=\"stk-highlight\">Dry addition; binder-to-material ratio: 100:3. Adjust depending on particle size and surface area.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large is-resized\" data-block-type=\"core\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965-1024x683.jpg\" alt=\"Organic Binder\u00a0for\u00a0Iron Ore Pellets\" class=\"wp-image-19071\" style=\"width:500px\" srcset=\"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965-1024x683.jpg 1024w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965-300x200.jpg 300w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965-768x512.jpg 768w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965-18x12.jpg 18w, https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/MG_8965.jpg 1200w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\" data-block-type=\"core\"><strong><a href=\"https:\/\/www.jianjiebinder.com\/ar\/iron-ore-pellet-binder\/\" target=\"_blank\" rel=\"noreferrer noopener\">\u0631\u0627\u0628\u0637 \u0639\u0636\u0648\u064a<\/a>&nbsp;for&nbsp;Iron Ore Pellets<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Bentonite&nbsp;to binder ratio: 100:&nbsp;3\u20135<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Iron ore concentrate&nbsp;to binder ratio: 100:0.04\u20130.1<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Mix bentonite, iron ore concentrate, and binder together before feeding into the pelletizing disc. Spray appropriate water during pelletizing depending on material moisture.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><strong><a href=\"https:\/\/www.jianjiebinder.com\/ar\/corrosion-resistance-filtrate-reducer\/\" target=\"_blank\" rel=\"noreferrer noopener\">\u0645\u064f\u062e\u0641\u0650\u0651\u0636 \u0627\u0644\u062a\u0631\u0634\u064a\u062d<\/a>&nbsp;for Petroleum Drilling<\/strong><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">Dry addition; binder-to-material ratio: 100:1.5\u20133. Adjust depending on particle size and surface area.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><em><span style=\"color: #131720;\" class=\"stk-highlight\">Note: These ratios are provided as general guidance. For best results, Jianjie recommends conducting small-scale trials and adjusting according to specific raw material properties and production conditions.<\/span><\/em><\/p>\n\n\n\n<p data-block-type=\"core\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"conclusion\" data-block-type=\"core\"><strong>\u0627\u0644\u062e\u0627\u062a\u0645\u0629<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\" data-block-type=\"core\">\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">An appropriate&nbsp;binder ratio&nbsp;is the key to achieving optimal production efficiency. It ensures sufficient&nbsp;briquette&nbsp;and&nbsp;pellet&nbsp;strength while reducing costs and improving overall production stability. By combining laboratory testing with feedback from on-site production, the binder dosage can be optimized to achieve consistent and high-quality results. Selecting the right binder and applying it at a proper ratio guarantees that every ton of raw material delivers maximum value.<\/span><\/p>\n\n\n\n<p data-block-type=\"core\"><span style=\"color: #131720;\" class=\"stk-highlight\">If you have any questions regarding\u00a0binder ratios\u00a0or applications, the\u00a0<a href=\"https:\/\/www.jianjiebinder.com\/ar\/contact-jianjie\/\" target=\"_blank\" data-type=\"page\" data-id=\"8833\" rel=\"noreferrer noopener\">Jianjie team<\/a>\u00a0is always ready to provide support and solutions.<\/span><\/p>\n<\/div>\n\n\n\n<p data-block-type=\"core\"><\/p>","protected":false},"excerpt":{"rendered":"<p>Explore the critical role of binder ratios in briquetting, pelletizing, and metallurgical agglomeration processes. This article explains how raw material properties, moisture content, end-use requirements, and equipment conditions influence binder dosage. Learn about the consequences of misapplied ratios, Jianjie&#8217;s scientific lab-to-production approach, and recommended binder guidelines for diverse applications to ensure optimal strength, efficiency, and cost control.<\/p>","protected":false},"author":1,"featured_media":15086,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"wp-custom-template-single-posts-with-sidebar","format":"standard","meta":{"footnotes":""},"categories":[39,34,35],"tags":[],"class_list":["post-15082","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-briquetting","category-pelletizing"],"jetpack_featured_media_url":"https:\/\/www.jianjiebinder.com\/wp-content\/uploads\/2025\/09\/120707f264d5b01.png","_links":{"self":[{"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/posts\/15082","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/comments?post=15082"}],"version-history":[{"count":5,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/posts\/15082\/revisions"}],"predecessor-version":[{"id":19189,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/posts\/15082\/revisions\/19189"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/media\/15086"}],"wp:attachment":[{"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/media?parent=15082"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/categories?post=15082"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.jianjiebinder.com\/ar\/wp-json\/wp\/v2\/tags?post=15082"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}