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Products

Binder for Briquette of Mill Scale

Product Description:

Jianjie® binder for pellet of mill scale is a mixture of multiple environment-friendly polymer materials. It features high binding strength, high forming rate, high strength, quick curing, no pulverization, cost reduction, energy efficiency and environment-friendliness. It is used to cold-press pellets of concentrated ores of many metals and nonmetals, such as iron ore and its concentrate, mill scale, manganese, phosphorus, copper, nickel, chromium and silicon/carbon. Pellets are widely used in furnace burden for the blast furnace, direct reduction furnace, cupola and gasifier. The binder for pellet of scrap iron and mill scale are well received by numerous clients.


Product Detail

Product Tags

Range of Application

Ore powder, alloy powder and mill scale.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification

Item

Value

Appearance

Fluid powder

Fineness: (-250μm) (%)

≥90.0

Moisture Content (%)

≤12.0

pH

7.0-9.0

Bulk Density (g/L)

1000±300

Viscosity (mPa·s)

≥5

Iron oxide mill scale binder is used to granulate iron oxide, iron-bearing sludge, dedusting ash and steel slag. This innovative technology has been widely adopted by the metallurgical industry to recover and utilize iron resources from these materials, reducing corporate production costs and improving sustainability. In addition, these binders are better than traditional inorganic binders because with low dosage , stronger adhesion, higher pellet formation rates and less powder. The use of binder pelletizing can result in pellets with uniform particle size, high yield and good strength. This pellet has good metallurgical properties, improves the permeability of the charge column and can be used directly in the furnace. Through this process, solid waste recycling can be realized, saving iron resources, while environmental protection has great significance.

Product Characteristics

Broad Application:
It applies to pelletize multiple ore powders, alloy powder and mill scale.

High Binding Strength:
It can quickly form a reticulate structure in material. Moulding strength can surpass 100kg. It has 1200℃ temperature resistance.

High Forming Rate:
High forming rate (98%+) and 2m-drop integrity (wet pellet).

Cost Reduction:
Each ton of binder can produce 50-100 tons of pellets.

Energy Efficiency and Environment-Friendliness.

Product Maintenance

Packaging

Package with 25kg woven bags or tonne bags.

Storage

Store the bags at a cool, aired and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Keep from rain and damp.
Keep the bag intact, dry and clean.

Our Services

We can customise the solutions according to the needs of customers, provide supporting services such as production line design and equipment upgrade, adjust the parameters of the product according to their trial situation, and realise the performance and feasibility demanded by the customers. We have a professional team of experts with extensive theory and engineering practice experience specialising in binder engineering research and development, engineering design, manufacturing, technical support. We provide technical consultation, scheme design, product manufacturing, equipment selection and procurement, installation and commissioning, binder supply and production operation, and after-sales service. We also provide "turnkey" solutions, either as EPC (Engineering Procurement Construction) service or staged EPC service.

Service Process

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