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Products

Binders for Pellets of Concentrated Iron Ore

Product Description:

Jianjie® binder has revolutionized the process of converting concentrated iron ore into pellets. This eco-friendly solution boasts of hydrophilic, complexating and cold-setting properties, making it an ideal option for use in steel furnaces. Significantly, users have given favorable feedback on the shavings pellet produced using Jianjie® binders.


Product Detail

Product Tags

Range of Application

Used for pelletizing concentrated iron ore and other slag waste.

Product Specification

Binder Technical Specification

Item

Value

Appearance

Fluid powder

Fineness: (-250 μm) (%)

≥90.0

Moisture Content (%)

≤12.0

pH

7.0-9.0

Bulk Density (g/L)

1000±300

Viscosity (mPa·s)

≥5

The concentrated iron ore pellet is used for various iron and steel scrap, such as iron powder, iron scrap,steel slag and other powders.

This innovative technology has been widely adopted by the metallurgical industry to recover iron resources from scrap and steel waste in order to improve resource sustainability while reducing production costs and increasing corporate output.

In addition, these binders are better than traditional inorganic binders because they add less, have stronger adhesion, higher pellet forming rate and less fines. It will not reduce the grade of pellets, improve the recovery rate of smelting, and facilitate transportation and storage.

When using this binder, the pellets have sufficient mechanical strength, and sufficient anti-breaking strength in pellet production and transfer, and adding to blast furnace smelting can improve iron product quality and smelting efficiency, which not only meet the requirements of blast furnace smelting process, but also can experience long-distance transportation and long-term storage. Through this process, not only the existing iron and steel scrap resources are used rationally, but also the pollution to the environment can be reduced, and the large need for high quality lump iron ore for blast furnace can be relieved, which helps to solve the increasingly tight problems of iron ore resources and railroad transportation, etc., with large economic and social benefits.

Product Characteristics

Ease of Use:
After mixing the binder and material, add water and stir well, then cold press to form.

Strong binding performance:
To meet the furnace smelting requirements, pellets possess a high forming rate and exhibit excellent cold and hot strength, which results in a strong binding performance.

Small Dosage:
Manufacturing products with a strong binding performance is achievable by cold-pressing and small dosage, resulting in increased production yield at a low cost.

High Effiency:
Producing a high yield of pellets with a forming rate of 98% and 3m-drop integrity requires only one ton of binder.

Product Maintenance

Packaging

Package with 25kg woven bags or tonne bags.

Storage

Store the bags at a cool, aired and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Keep from rain and damp.
Keep the bag intact, dry and clean.

Our Services

We can customise the solutions according to the needs of customers, provide supporting services such as production line design and equipment upgrade, adjust the parameters of the product according to their trial situation, and realise the performance and feasibility demanded by the customers. We have a professional team of experts with extensive theory and engineering practice experience specialising in binder engineering research and development, engineering design, manufacturing, technical support. We provide technical consultation, scheme design, product manufacturing, equipment selection and procurement, installation and commissioning, binder supply and production operation, and after-sales service. We also provide "turnkey" solutions, either as EPC (Engineering Procurement Construction) service or staged EPC service.

Service Process

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