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철광석 펠릿용 젠지에 유기 결합제
철광석 펠릿용 젠지에 유기 결합제

철폐 브리켓팅용 산화칼슘 저항성 결합제

Jianjie’s CaO-resisting binder is specially engineered for briquetting byproducts of steel, including lime-rich steel dust, mill scale, 강철 타격, 그리고 sludge. Its unique formulation resists CaO interference during cold-pressing, ensuring strong, stable briquettes even when raw materials contain high levels of free lime or complex mineral phases.

This binder enhances particle bonding, reduces cracking and expansion, and improves overall briquette durability during handling, storage, and furnace use. By enabling efficient recycling of CaO-containing steel waste, Jianjie’s solution helps steel plants lower disposal costs and maximize the value of their byproducts in a cleaner, more sustainable process.

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적용 범위

Jianjie CaO-Resisting Binder for steel waste is pecifically designed for briquetting steel plant waste containing CaO, including:

  • Dedusting ash (Steel dust)
  • 밀 스케일
  • Slag
  • Sludge
  • Other CaO-rich steelmaking byproduct
fired iron ore pellets

Advantages of Jianjie CaO-Resisting Binder for Steel Waste

Exceptional Binding Strength
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  • Provides strong adhesion and improves the qualification rate of good briquettes, ensuring uniform, durable briquettes suitable for handling, transport, and reuse.
CaO Resistance
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  • Specially developed to withstand disintegration, cracking, and pulverization caused by high CaO content—maintaining briquette stability throughout storage and application.
Low Return Rate (Less powder generated)
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  • The binder significantly reduces the amount of cracked or failed briquettes. With fewer defective briquettes to reprocess, you can cut down on electricity consumption, labor input, and equipment wear. This directly reduces operational costs and boosts production efficiency.
Cost-Effective & Energy Efficient
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  • Optimized binder performance reduces overall material consumption and production costs while helping save energy in the briquetting process.
Stable Strength in Later Applications
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  • Jianjie binder for steel waste briquette doesn’t just create strong briquettes—it keeps them strong. The briquettes stay intact and dependable during transport, storage, and final-use processes, helping you avoid unexpected breakage and ensuring smoother, more efficient operations.
Patented CaO-Resistant Binder
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  • Uniquely engineered and protected by patent, this binder effectively resists disintegration, cracking, and pulverization in high-CaO materials, ensuring superior briquette performance.

Real Case of Jianjie Binder for CaO-Rich Steel Dust

원료

Dedusting dust mixed with powdered mill scale at a 1:1 ratio. The dust was digested, with pH 14, and contained a large amount of white spots (calcium oxide CaO).

사용된 장비

Roller press briquetting machine.

Briquettes Application

The finished briquettes are used in a converter.

고객 요구사항

  • Wet pellet requirement: remain intact after a 1 m drop.
  • Ask for a better cost-performance product

젠지에 솔루션

Tailored binder for CaO-rich dust

결과

This Jianjie tailored binder provided acceptable briquette integrity and thermal stability while offering a more cost-effective performance.

2-3 Drops from 1.5m

Drop test

814.75 N

Dry compressive strength

사양 및 지침

경영 표준: Q/DJSY 001-2025

재산값
모습유동 분말
미세도: (250μm) (%)≥90.0
수분 함량(%)≤12.0
점도(mPa·s)≥10
pH7.0-12.0
부피 밀도(g/L)1000±300
포장

25kg 직조 포대 또는 1000kg 점보 포대로 제공되며, 안전한 취급과 편리한 보관을 위해 설계되었습니다.

저장

최상의 결과를 얻으려면 젠지에 바인더를 서늘하고 건조하며 통풍이 잘 되는 곳에 보관하십시오. 습기 방지용 받침대나 쿠션 위에 올려놓고 직사광선이나 비에 노출되지 않도록 하십시오.

해운

고객의 특정 요구에 맞춰 항공, 도로, 철도, 해상 등 다양한 운송 수단을 이용하실 수 있습니다.

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Learn More about Steel Byproducts Briquetting

모든 자료 보기
CaO rich steel dust
Types and Uses of Steel Waste - A large pile of steel waste in an industrial facility, presented by Jianjie Group.

관련 상품