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철광석 펠릿용 젠지에 유기 결합제
철광석 펠릿용 젠지에 유기 결합제

Jianjie Coal Briquette Binder is a polymer-based composite binder specially developed for coal briquetting. It effectively improves briquette strength while maintaining the original calorific value of the coal and minimizing additional emissions during combustion.

The binder is suitable for a wide range of coal materials, including anthracite coal, bituminous coal, lignite, coal fines, and coke breeze. It enables the production of durable briquettes with excellent cold and hot strength, reducing breakage during transportation, storage, and furnace charging.

With a low addition rate 그리고 strong binding performance, Jianjie Coal Briquette Binder improves briquetting efficiency, enhances furnace operation, reduces material loss and dust emissions, and delivers a reliable, cost-effective, and environmentally responsible briquetting solution for industrial users.

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Range of Applications of Jianjie Coal Binder

  • Anthracite coal (hard coal with high carbon content)
  • Bituminous coal (medium-rank coal widely used as industrial fuel)
  • Lignite coal (brown coal with higher moisture content)
  • Biocharcoal (Biomass fuel)
  • Industrial charcoal for heating
coal/coke binder and coke briquettes

Common Coal Briquetting Challenges Jianjie Coal Binder Can Solve

  • Coal briquettes cracking after pressing
  • Excessive fines during transportation
  • Weak briquettes failing drop tests
  • High moisture requirements
  • Unstable briquette quality
  • Low calorific value
  • Pollutes the environment

Advantages of Jianjie Coal Briquette Binder

Strong and Durable Briquettes
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  • Supports stable wet strength, dry strength, 그리고 hot strength. Coal briquettes can reach high Cold Compressive Strength (CCS), ensuring reliable performance during transport, storage, and combustion.
Efficient Forming with Less Fines
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  • Reduces powder loss and return fines, improving forming stability and overall productivity in continuous briquetting operations.
Low Dosage Requirement(1–4 %)
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  • Achieves strong briquette performance with a low addition rate of 1–4 %, reducing production costs while ensuring stable combustion performance in the furnace.
Compatible with Multiple Coal Grades
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  • Optimized for various coal briquetting. Works effectively across different coal grades.
Maintains High Calorific Value
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  • Unlike some traditional inorganic binders, Jianjie Coal Binder does not significantly reduce the original calorific value of the coal. It enables the production of strong briquettes while maintaining high combustion efficiency and energy output.
Sulfur- and Phosphorus-Free Performance
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  • Formulated with carefully selected raw materials, the binder introduces no significant sulfur (S) or phosphorus (P) impurities into the briquettes. This helps meet environmental and quality requirements, especially for industrial fuel and metallurgical applications.
Superior High-Temperature Resistance
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  • The binder provides outstanding thermal stability under high-temperature conditions. Briquettes maintain their integrity during drying, transportation, charging, and combustion, reducing breakage, dust generation, and material loss in the furnace.

Jianjie Binders vs. Traditional Binders

핵심 요소Jianjie BinderMolasses / Clay / Starch / Ligin / CMC
Calorific Value Impact✔ No reduction✖ May reduce
Combustion Performance✔ Stable burning△ Unstable
Moisture Sensitivity✔ Improved stability under controlled storage conditions✖ Sensitive
Smoke & Emissions✔ Less smoke✖ Higher smoke
Briquette Strength✔ High & Stable△ Low & Unstable
결합제 복용량✔ Lower (3-5%)△ Higher

Real Case of Jianjie Binder for Anthracite Coal

지안지에가 석탄 고객사의 발전소에서 일하고 있다.
coal briquetting plant in indonesia and Jianjie engineer is helping out the production
jianjie engineers with clients on-site
extruded coal
hydraulic coal briquetting

원료

Anthracite coal with approximately 15% moisture.

사용된 장비

Briquetting production line including silo, conveyor belt, mixer, and briquetting system.

Briquettes Application

Cold briquetting for industrial use.

Customer Issues

  • Material discharge failure caused by high moisture and silo sticking
  • Conveyor belt wear due to low installation height
  • Mixer blockage and uneven mixing caused by mismatched belt gears
  • Need to verify binder performance under real production conditions

젠지에 솔루션

Tailored binder solution + on-site technical service

  • Installed a slide board to improve material flow and stabilize feeding
  • Adjusted the conveyor structure by raising the base to prevent scraping and wear
  • Identified a mechanical fault in the mixer and recommended gear replacement
  • Conducted on-site trial batches for real-time performance evaluation

결과

Production line returned to stable operation

Feeding, conveying, and mixing efficiency significantly improved

Mechanical issues clearly distinguished from binder-related factors

Customer confirmed an additional 60–톤 binder order

사양 및 지침

경영 표준: Q/DJSY 001-2025

재산값
모습유동 분말
미세도: (250μm) (%)≥90.0
수분 함량(%)≤12.0
점도(mPa·s)≥10
pH7.0-12.0
부피 밀도(g/L)1000±300

포장

25kg 직조 포대 또는 1000kg 점보 포대로 제공되며, 안전한 취급과 편리한 보관을 위해 설계되었습니다.

저장

최상의 결과를 얻으려면 젠지에 바인더를 서늘하고 건조하며 통풍이 잘 되는 곳에 보관하십시오. 습기 방지용 받침대나 쿠션 위에 올려놓고 직사광선이나 비에 노출되지 않도록 하십시오.

해운

고객의 특정 요구에 맞춰 항공, 도로, 철도, 해상 등 다양한 운송 수단을 이용하실 수 있습니다.

Contact Us for Quotation & Technical Support

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Learn More about Coal Briquetting

모든 자료 보기
Image with the title "A Practical Guide to Ash Content in Coal Briquettes and Its Solutions", featuring illustrations of a flask with ash, a coal briquette block, and a pile of coal briquettes, along with the Jianjie Group logo.
An industrial area with a large spread of coal briquettes, accompanied by the text 'What are Coal Briquettes?

관련 상품