Binders for Metal Powder Briquette (Manganese, Chrome, Nickel, Iron Ore Fines)
Jianjie Metal Powder Briquette Binder is a polymer-based composite binder specially developed for metal powder briquetting. It provides strong bonding performance to produce high-strength briquettes from fine metal powders and industrial metal waste, helping improve resource utilization while reducing material loss during handling and recycling.
The binder is suitable for a wide range of metal materials, including manganese ore fines, chrome ore fines, magnesite fines, iron ore fines, silicon carbide powder, and other metal recycling materials. It enables the production of durable briquettes with excellent cold strength, reducing breakage during transportation, storage, and furnace charging.
With a low addition rate and tailored formulation for different raw materials, Jianjie Metal Powder Briquette Binder improves briquetting efficiency, increases the recycling value of metal fines, enhances furnace performance, and provides a reliable, cost-effective, and environmentally responsible solution for metal powder briquetting.
Range of Applications of Jianjie Metal Briquettes Binder
Common Metal Powder Briquetting Challenges Jianjie Binder Can Solve
Metal Powder Briquetting Process
Advantages of Jianjie Binders for Metal Mineral Powder Briquette (Manganese, Chrome, Nickel, Iron Ore, etc.)
Low Dosage (3%–5%) for Strong Briquettes
Provides strong adhesion and improves the qualification rate of good briquettes, ensuring uniform, durable briquettes suitable for handling, transport, and reuse.
High Strength. High Shaping Efficiency. High Stability.
Produces briquettes with excellent mechanical strength and a shaping rate above 98%, ensuring:
Boost Furnace Performance
Stronger, more stable briquettes support higher furnace feed ratio, improving reduction efficiency and delivering better metallurgical results.
Low Additive Impact on Metal Grade
The binder introduces minimal impurities, keeping metal content high and ensuring your briquettes meet strict smelting and processing requirements.
Consistent Quality Across Multiple Materials
Optimized formulation ensures reliable binding for manganese, chrome, nickel, and other mineral powders—making it a versatile solution for multi-ore operations.
Real Case of Jianjie Binder for Metal Powder Briquettes
원료
Mined chromite powder
Main composition: Cr₂O₃: 40–55%, TFe unknown, SiO₂: 1–10%, Al₂O₃: 5–20%.
사용된 장비
Roller press briquetting machine
Briquettes Application
The finished briquettes are used in a submerged arc furnace
고객 요구사항
젠지에 솔루션
Tailored binder with 4% dosage
결과
With 4% Jianjie binder, the chromite briquettes demonstrated strong wet and dry compressive strength, and maintained high integrity after roasting, meeting the customer’s requirements.
Drop test
Wet compressive strength
Dry compressive strength
Roasted compressive strength (Roasted at 1,100°C for 0.5 hours)
사양 및 지침
경영 표준: Q/DJSY 001-2025
| 재산 | 값 |
|---|---|
| 모습 | 유동 분말 |
| 미세도: (250μm) (%) | ≥90.0 |
| 수분 함량(%) | ≤12.0 |
| 점도(mPa·s) | ≥10 |
| pH | 7.0-12.0 |
| 부피 밀도(g/L) | 1000±300 |
25kg 직조 포대 또는 1000kg 점보 포대로 제공되며, 안전한 취급과 편리한 보관을 위해 설계되었습니다.
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고객의 특정 요구에 맞춰 항공, 도로, 철도, 해상 등 다양한 운송 수단을 이용하실 수 있습니다.
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