철강 분진, 제강 스케일, 철강 슬래그 및 슬러지 브리켓용 결합제
Jianjie Steel Waste Briquette Binder is a polymer-based composite binder engineered for a wide range of steelmaking byproducts, including steel dust, mill scale, steel slag, sludge, iron oxide fines, and mixed steel plant residues.
Featuring low dosage, high briquette strength, 그리고 excellent raw material adaptability, the binder enables stable cold briquetting performance even when processing difficult or variable (mixed) steel wastes. It improves particle bonding, reduces fines generation, 그리고 helps produce durable briquettes suitable for storage, transportation, and recycling back into metallurgical processes.
Backed by Jianjie’s binder expertise and technical support services, the solution helps steel plants maximize waste recycling, lower disposal costs, and achieve cleaner, more efficient production.
Range of Applications of Jianjie Steel Waste Binder
Common Steel Waste Briquetting Challenges Jianjie Steel Waste Binder Can Solve
Steel Waste Briquetting Process
Advantages of Jianjie Briquette Binder for Steel Waste
Strong and Durable Briquettes
Our binder delivers exceptional briquette durability, offering strong resistance to impact, compression, and abrasion. This ensures safe transportation, stable storage, and efficient reuse across various industrial processes.
Low Addition Rate (3%–5%)
The binder can be added at 3%–5% depending on your raw materials, briquetting conditions, and performance requirements. Suitable for a wide range of materials and briquette types.
For detailed dosage recommendations, feel free to contact us.
Low Return Rate (High Successful Rate)
The binder significantly reduces the amount of cracked or failed briquettes. With fewer defective briquettes to reprocess, you can cut down on electricity consumption, labor input, and equipment wear. This directly reduces operational costs and boosts production efficiency.
Stable Strength in Later Applications
Jianjie binder for steel waste briquette doesn’t just create strong briquettes—it keeps them strong. The briquettes stay intact and dependable during transport, storage, and final-use processes, helping you avoid unexpected breakage and ensuring smoother, more efficient operations.
Jianjie Binder vs. Traditional Binders
| 핵심 요소 | Jianjie Composite Binder | Molasses/Bentonite/Water glass |
|---|---|---|
| Bonding Strength | ✔ High | △ Unstable |
| Fines Generation | ✔ Low | △ Unstable |
| CaO Dust Anti-Cracking | ✔ Patent Tech | ✖ Weak |
| 환경적 영향 | ✔ Cleaner | ✖ Add impurities |
| 결합제 복용량 | ✔ Low (3-5%) | △ High (＞5%) |
| Customizable | ✔ Yes | ✖ No |
| 기술 지원 | ✔ Full Support | ✖ None |
Real Case of Jianjie Binder for Steel Waste
원료
35% steelmaking dust, 25% sinter dust, 5% refining dust, 5% ironmaking dust, 20% mill scale, 25% red iron oxide. The raw material composition is not fixed. The measured moisture of the mixed material before digestion is 1.11%. The dust contains reactive calcium oxide, so the material is digested before briquetting, with an overall pH of 9.5.
사용된 장비
High-pressure briquetting machine with water addition capability; one compactor plus one roller press. Daily output is 1,200 tons
Briquette Application
The final briquettes are used in a converter furnace
고객 요구사항
젠지에 솔루션
Tailored Jianjie Binder for Steel Byproducts
결과
With Jianjie briquette binder for steel waste, the client’s briquettes achieved excellent integrity in drop tests and high dry compressive strength, meeting the customer’s performance requirements.
Drop test
건조 펠릿 압축 강도
사양 및 지침
경영 표준: Q/DJSY 001-2025
| 재산 | 값 |
|---|---|
| 모습 | 유동 분말 |
| 미세도: (250μm) (%) | ≥90.0 |
| 수분 함량(%) | ≤12.0 |
| 점도(mPa·s) | ≥10 |
| pH | 7.0-12.0 |
| 부피 밀도(g/L) | 1000±300 |
25kg 직조 포대 또는 1000kg 점보 포대로 제공되며, 안전한 취급과 편리한 보관을 위해 설계되었습니다.
최상의 결과를 얻으려면 젠지에 바인더를 서늘하고 건조하며 통풍이 잘 되는 곳에 보관하십시오. 습기 방지용 받침대나 쿠션 위에 올려놓고 직사광선이나 비에 노출되지 않도록 하십시오.
고객의 특정 요구에 맞춰 항공, 도로, 철도, 해상 등 다양한 운송 수단을 이용하실 수 있습니다.
솔루션 및 테스트용 샘플이 필요하시면 저희에게 연락주세요.
제품에 대한 자세한 정보와 실제 고객 적용 사례는 젠지에 그룹에 문의하십시오.
저희는 제공합니다 테스트용 무료 샘플또는 당신은 원료를 저희 연구소로 보내주십시오. 전문적인 평가 및 성능 최적화를 위해, 저희 기술팀은 고객의 생산 공정에 맞춘 데이터 기반 권장 사항을 제공해 드립니다.
