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Composite Binder for Iron Ore Pellet

Composite Binder for Iron Ore Pellet

Product Description:

Jianjie composite binder for iron ore pelletizing is a composite material made from bentonite and organic matter. This formula completely replaces bentonite. The addition of bentonite is reduced by 1.0% and the grade of iron ore pellets is increased by 0.6%. The blast furnace output increases by 1.8% and coke consumption is reduced by 1.2%. This product will not lower the iron grade of briquettes, it helps reduce costs and increase efficiency.


Advantages:

1. It can completely replace bentonite.

2. It can reduce appropriately SiO2 and Al2O3 content in pellets.

3. Remain a higher TFe comparing with traditional binders.

4. Make the pellets denser and reduce the amount of external powder.

5. Simple to use and easy to operate.

6. Low dosage, high forming rate and compressive strength.

7. Good thermal stability of the in furnace.



Product Detail

Range of Application

The Binder Can be Applied into Pellets of Various Iron Ore Concentrates.

Product Specification

Executive Standard: Q/HJSY 007-2022

Binder Technical Specification

Item

Value

Appearance

Fluid powder

Fineness (180μm)(%)

≥80.0

 Moisture (%)

≤12.0

Viscosity(mPa·s)

≥30

pH

7.0-9.0

Bulk Density (g/L)

1000±300

Case share 1

The customer requires to increase the roasting temperature and CCS (The case is for reference only)

Customer Bentonite Dosage

Jianjie Binder Dosage

Number of falls from a height of 0.5m

Bursting/

CCS(KG)

Test-1

2%

0%

5

551

153

Test-2

0

1%

7

683

253

Product Characteristics

For Green Pellets:
The binder speeds up pellet forming rate with smooth surface in uniform size. The drop strength and compressive strength of the green pellets are improved and the roasting temperature is not impacted.

For Roasted Pellets:
The compressive strength of roasted pellets is higher, the metallurgical properties of pellets are improved, the initial softening temperature of the pellets is increased, the final softening temperature is reduced and the softening temperature range is narrowed. The roasting temperature is reduced, the roasting temperature range is expanded and the service life of the roasting equipment is extended.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

Get Free Sample:

get the simple


Service Process

Service Process

Our Services

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

FAQ

Products

What are the advantages of your products?

Our products have strong viscosity, high Qualification rate & anti-calcium properties, and are also environmentally friendly & cost-effective.

Can you solve the problem of poor strength of my product?

Yes, we can. Our binder can increase strength and viscosity. Customized products are also available according to your requirements.

What is the shelf life of your products?

One year.

Transportation

What are your delivery and transportation time?

The production time normally takes 3-5 working days. Delivery time usually takes 30-45 days by sea to your port.

What are your terms of delivery?

Our terms of delivery are EXW, FOB , CFR, and CIF.

What is your terms of package?

25KG per plastic woven bag or 1000KG per jumbo bag.


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