Aglutinantes orgánicos para pellets de mineral de hierro
Jianjie organic binders for iron ore pellets excel in pelletizing iron ore concentrates, including magnetite and hematite powders, producing high-quality pellets, delivering high pellet strength, improved metallurgical performance, and lower impurities. With lower dosage requirements and eco-friendly formulation, it helps pellet plants cut costs while supporting cleaner, more sustainable ironmaking.
Gama de aplicaciones
Jianjie organic binder for iron ore pellets are used in various iron ore concentrates:
Advantages of Jianjie Organic Binder
Ultra Low Dosage
Outstanding Pelletizing Performance
Proven Economic Benefits
Reduce Bentonite Use
Jianjie organic binder effectively reduces or partially replaces bentonite in iron ore pellet production. By lowering bentonite dosage, the binder helps increase the Fe content of pellets, improve metallurgical performance, and reduce ash introduction.
Lower Impuries (SiO2 and Al2O3)
Reduce the dosage of bentonite to lower silicon dioxide (SiO2) and aluminumoxide (Al2O3) content, while improving the total iron (TFe) grade in pellets.
No Phosphorus (P) or Sulfur (S)
Free of phosphorus and sulfur, ensuring cleaner pellet chemistryand meeting strict metallurgical requirements.
Maintain Cold Compressive Strength (CCS)
Does not affect green pellet burst temperature, while maintaining the cold compressive strength of pellets after roasting.
Increase Wet Compressive Strength (WCS)
Increases the durability of wet pellets, reducing breakage during drop tests.
Increase porosity
Boosts porosity to improve the reducibility of pellets during furnace operations.
Increase capacity
Enhances material feeding speed and pellet forming rate, significantly boosting overall production capacity.
Protected by IP Rights (IIPRs)
The company’s products are backed by over 20 patents and more than 40 independentintellectual property rights, ensuring innovation and quality assurance.
Jianjie Organic Binders VS. Bentonite
Below compares iron ore pellet performance using Jianjie’s organic binders conbined with traditional bentonite versus using only bentonite binder, focusing on how Jianjie organic binders at very low dosage can affect the use of bentonite, the compressive and drop strength throughout pellet production.
1.4% Bentonite Alone
❌ Weak Performance
Jianjie Organic Binder #1 + Bentonite
✅ Good CCS
Jianjie Organic Binder #2 + Bentonite
💰 Cost-Efficient
Jianjie Organic Binder #3 + Bentonite
🔄 Reliable Performance
*The above test results are based on specific laboratory conditions; results may vary under different experimental setups.
| Factores clave | Jianjie Organic Binder | Bentonite Only |
|---|---|---|
| Iron Grade | ⭐ Does not decrease Fe content, helping maintain higher iron grade | ✖ Adds gangue minerals, reducing overall Fe grade |
| Dosificación del aglutinante | ⭐ Help reduce bentonite use | Higher addition typically required |
| Application Support | ⭐ Better | OK |
| Green Pellet Strength | ⭐ Better | OK |
| Dry Pellet Strength | ⭐ Better | OK |
| Roasted Pellet Strength | ⭐ Better | OK |
| Impacto ambiental | ✔ Organic, low residue, lower impurity input | ✖ Introduces silica and alumina into pellets |
| Apoyo técnico | ✔ Customized formulation and pelletizing technical support | ✖ Product supply only |
Real Case of Jianjie Organic Pellet Binder
Materia prima
100% Magnetite powder
Customer’s original binder: Bentonite (1.5-1.8%)
Equipo utilizado
Disc pelletizer
Pellets Application
The final iron ore pellets are used in a chain grate rotary kiln.
Requisito del cliente
Reduce the original bentonite addition to 1%, while
Solución Jianjie
Mix Jianjie organic binder with bentonite binder of clients. Add only 1% of the binder mixture to the raw material for pelletizing
Resultados
With Jianjie organic binder for iron ore pellet, the client’s pellet formation rate and compressive strength were significantly improved while reducing bentonite usage, demonstrating an efficient and high-performance solution.
Pellet Forming Rate (Qualification)
Wet pellet compressive strength
Resistencia a la compresión de los pellets secos
Roasted pellet compressive strength (at 1250°C for 16 min)
Especificación e instrucciones
Estándar ejecutivo: Q/HJSY 006-2022
| Propiedad | Valor |
|---|---|
| Apariencia | polvo fluido |
| Finura: (250 μm) (%) | ≥90,0 |
| Humedad (%) | ≤12.0 |
| Viscosidad (mPa·s) | ≥100 |
| pH | 7.0-9.0 |
| Densidad aparente (g/L) | 1000±300 |
Disponible en sacos tejidos de 25 kg o en sacos jumbo de 1000 kg, diseñados para una manipulación segura y un almacenamiento práctico.
Para obtener los mejores resultados, guarde las carpetas Jianjie en un lugar fresco, seco y bien ventilado. Mantenga las bolsas elevadas sobre una plataforma o cojín impermeable y evite la exposición directa a la luz solar o la lluvia.
Disponemos de opciones de transporte flexibles, que incluyen transporte aéreo, terrestre, ferroviario y marítimo, para satisfacer sus necesidades específicas.
Contáctanos para obtener una solución y una muestra para realizar pruebas.
Póngase en contacto con Jianjie Group para obtener más detalles sobre el producto y casos de uso reales de clientes.
Nosotros proporcionamos muestras gratuitas para pruebaso usted puede Envíe sus materias primas a nuestro laboratorio. Para una evaluación profesional y la optimización del rendimiento, nuestro equipo técnico le brindará recomendaciones basadas en datos y adaptadas a su proceso de producción.
